Probing underlying mechanisms for PCBN tool decay during friction stir welding of nickel-based alloys

Liquation Cracking of Dissimilar Aluminum Alloys during Friction Stir Welding

A liquation cracking mechanism of dissimilar Al alloys during the friction stir welding (FSW) is suggested in this study. To identify the mechanism, the precipitates were analyzed and Al-Mg-Cu phase diagrams were calculated. Electron backscattering diffraction (EBSD) analysis and electron probe microanalysis (EPMA) were also conducted. In the same manner as constitutional liquation, at high hea...

Linear Friction Based Processing Technologies for Aluminum Alloys: Surfacing, Stir Welding and Stir Channeling

Friction stir welding of dissimilar alloys – a perspective

Friction stir welding does not involve bulk melting of the components that are joined. This has inspired attempts to exploit it for joining materials which differ in properties, chemical composition or structure, and where fusion can lead to detrimental reactions. The purpose of this special issue of Science and Technology of Welding and Joining was to assess the status of friction stir welding...

Friction Stir Welding of Aluminum Alloys: A Review

Friction stir welding is a solid state joining process. High strength aluminum alloys are widely used in aircraft and marine industries. Generally, the mechanical properties of fusion welded aluminum joints are poor. As friction stir welding occurs in solid state, no solidification structures are created thereby eliminating the brittle and eutectic phases common in fusion welding of high streng...

Design of Friction Stir Welding Tool for Avoiding Root Flaws

In order to improve material flow behavior during friction stir welding and avoid root flaws of weld, a tool with a half-screw pin and a tool with a tapered-flute pin are suggested. The effect of flute geometry in tool pins on material flow velocity is investigated by the software ANSYS FLUENT. Numerical simulation results show that high material flow velocity appears near the rotational tool a...